Okay, the deed is done (well almost)...
A few points tho:
1) it's a heck of a lot easier to remove the lower pipe and thermostat cover, fit them to the new rad and then install the rad in the car. (I note that 5th gens have the A/C hose, by the manifolds, moved to directly behind the bumper which should help enormously !!)
2) the thicker rad means that two of the driver's side fan bolts are around 5mm too short. The rest fits fine tho.
3) I sealed the extra pipes for AT fluid cooling (?) by trimming their ends off, flattening a portion and folding it over to form a crimp.
Right, what's next.....!?