How to install a fuel rail..and or FPR.
1. Relieve your fuel pressure..ie: remove your gas cap
2. Remove the connectors from the fuel injectors and the IAC valve(grey colored plug harness I believe there are 5)
3. Disconnect the vacume hose from the fuel pressure regulator and EGR valve, and the fuel return hose from the Fuel Pressure regulator. (expect to spill some fuel here..not much but clean it up before restarting..and some hoses are a ***** to take off)
4. Disconect the fuel hose from the fuel rail
5. Loosen the retainer nuts on the fuel rail and harness holder (should be 3, if your installing an FPR and gauge like I did, you might have a hell of a time getting the right tool in there at the right angle to tighten these mofo's up)
6. Disconect the PCV valve and fuel rail
7. Remove the fuel injectors from the intake manifold
8. Slide new cushion rings onto the injectors.
9.Coat new O-rings with oil and place them on injectors
10. Insert injectors into the rail first
11. Coat new seal rings with clean engine oil and press them into the intake manifold
12. Install the fuel rail with injectors installed..into the manifold
13. Install and tighten retainer nuts
14. Connect the F hose to the rail and use new washers
15. Refer to step 3 and reinstall all those hoses
16. Plug in the grey plugs..5 I think
17 replace the 6mm service bolt washer and tighten the bolt.
Done..now turn the key as to prime the fuel pump..but dont turn it over...check for leaks if it's all good your done
follow the links to my webshots album for pics of my setup and drawn instructions from my manual. The book told me to replace all washers and o-rings so I took no chances and did..no leaks yet
I chose to install my FPR and gauge on the rail as for one quick intstall. But my Srut brace made installing them in one piece very difficult. hard to manuever when you trying to reinstall and you gotta line the plugs and the rail up..like hitting 4 bulleyes simultaniously
webshots photo album