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Old 04-30-2004, 11:03 PM   #1 (permalink)
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CF Sunroof Teaser

So I finally got time and space to lay up new molds. Things on the schedule for this weekend/early next week:

- CF Sunroof
- Redesigned Fog Molds
- Some Supra parts (you don't care about these )

I snapped some pics of the Sunroof frame just being prepped for molding




As you can see all the excess holes have been covered and it shoudl produce a really nice CF frame. Can't wait to haul out the first prototype.
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Old 04-30-2004, 11:09 PM   #2 (permalink)
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man, thats is a great project you got goin on. It looks very promissing, i cant way. this is another reason why i ve held back on gettin my sunroof fixed. Keep us posted. Off topic, how much do you think these are gonna run for, i just might start droppin a few $$ on the side to get ready for it.
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Old 04-30-2004, 11:14 PM   #3 (permalink)
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i can't say for sure until the prototypes are done but with 2 molds and 2 panels it will probably be around $350-400. Consider a budget race plates CF plug that isn't even functional sells for $350 I think it's a fair price for the amount of work I'm putting into this. We'll see how it pans out when I'm done.
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Old 05-01-2004, 09:41 AM   #4 (permalink)
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Re: CF Sunroof Teaser

Quote:
Originally posted by Satan_SRV




As you can see all the excess holes have been covered
Actually, I cant see how they have been covered. Is the sheen on the panel from some type of tape thats been laid over the holes? Also, is that thin white sheet going to be used in the mold lay-up? I'm assuming it's used so that the flex in it matches the curves of the sunroof?
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Old 05-01-2004, 09:55 AM   #5 (permalink)
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Re: Re: CF Sunroof Teaser

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Originally posted by red92s


Actually, I cant see how they have been covered. Is the sheen on the panel from some type of tape thats been laid over the holes? Also, is that thin white sheet going to be used in the mold lay-up? I'm assuming it's used so that the flex in it matches the curves of the sunroof?
Yeah in some places it's a type of tape, any fine lines get wetsanded out of the mold after. In the center triangles we've used automotive molding clay to fill in the gap from the frame and the top piece, as the gelcoat would get stuck under there. Also nw this way there will be nice smooth CF triangles in the center.

The white sheet is curved to match the curvature of the roof and will be joined at the lip with automotive clay. This ensures a smooth transition and flange to lay the carbon fiber across. And it ensures vacuum bagging is easy. If you didn't build a nice flange under vacuum the fabric will wrap around the edge of the roof and pull up from the inside leaving air voids, which suck.
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Old 05-01-2004, 10:39 AM   #6 (permalink)
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Old 05-01-2004, 05:41 PM   #7 (permalink)
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is there a expected price?
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Old 05-01-2004, 11:15 PM   #8 (permalink)
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What are the fog moldings gonna look like? And do you have any more of the old ones?
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Old 05-02-2004, 01:50 PM   #9 (permalink)
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Quote:
Originally posted by Scott95VTEC
What are the fog moldings gonna look like? And do you have any more of the old ones?
They will look mostly the same the problem is I just need a new mold...the first one was poorly made and I could never get a good product. Any of the original ones suck, I won't ship them.
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Old 05-02-2004, 01:52 PM   #10 (permalink)
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Quote:
Originally posted by p3s7
is there a expected price?

Quote:
Originally posted by Satan_SRV
i can't say for sure until the prototypes are done but with 2 molds and 2 panels it will probably be around $350-400. Consider a budget race plates CF plug that isn't even functional sells for $350 I think it's a fair price for the amount of work I'm putting into this. We'll see how it pans out when I'm done.
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Old 05-06-2004, 05:19 AM   #11 (permalink)
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Good idea since alot of us have nice rust bubbles on our sunroofs.
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Old 05-06-2004, 06:13 PM   #12 (permalink)
 
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I'm interested in the Supra parts... I have an 89T along with the lude.
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Old 05-06-2004, 08:32 PM   #13 (permalink)
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89 supra? Should be worried about other stuff other than buying CF parts

btw. www.7mpower.com. go there.
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Old 05-06-2004, 09:27 PM   #14 (permalink)
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Quote:
Originally posted by Mattsy93vtec
89 supra? Should be worried about other stuff other than buying CF parts

btw. www.7mpower.com. go there.
Ahahahaha...true.

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Old 05-07-2004, 07:05 AM   #15 (permalink)
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If this gets off the ground nicely, I'm definitely in...

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Old 05-07-2004, 09:55 AM   #16 (permalink)
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hey satan, Do you know any good books on composites?
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Old 05-07-2004, 11:54 PM   #17 (permalink)
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Quote:
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hey satan, Do you know any good books on composites?
Try Amazon.com..
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Old 05-08-2004, 07:21 PM   #18 (permalink)
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Satan......Deposit for 1 of the 1st???
PM me if I can be 1 of the 1st, I will paypal a deposit ASAP!!!
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Old 06-09-2004, 12:09 PM   #19 (permalink)
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I am definately putting some money aside too, the roof cancer has been a thorn in my side for a while now. I actually filled one of the worse holes with silicone so it didn't start leaking. Please keep us posted.
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Old 06-09-2004, 08:10 PM   #20 (permalink)
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What is the weight of your stock sunroof piece?
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