big problem: Rear sway bar frame mount broke *pics*
So I was driving around and I start hearing this slight knocking from the rear suspension. So I keep driving thinking it is shock knock from the rear tower. I jack up the car and the sway bar mount to the frame the car is punctured. I have NO idea what to do now. Anyone have any ideas?
find someone with a welder, and weld that bish up.
Looks like a stock sway bar too?
My friend busted his rear subframe with a Mugen rear sway bar. Now that, was expensive to fix.
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As most said a welder can fix that. I would weld a support plate onto the rail, drill the appropriate holes and weld threaded nuts on the other side of the rail. You may need slightly longer bolts to compensate for the extra material the support plate will provide but that isn't a biggie.
Paint it and then undercoat it for rust prevention and it should be stronger than new.
Since that side is going to be very strong when you repair it, you might want to have the welder throw some welds on the other side to prevent that side from riping out also.
In addition I wouldn't worry as much about strength as about placement. You want to make sure that both sides are at the same height, or at least that they swaybar mounts are planar. I would consider welding some nuts to some plate as Mark mentioned to the damaged side, then weld the same plate on top of the other side- just be sure to drill holes for the mounts BEFORE you weld it. The thickness of the material may require new bolts- be sure they thread all the way into the nuts when installed.
Be careful back there, too- you should not need to drop the tank if the welder knows WTF he is doing. Make sure the clamps the welder ground to the frame near the weld and not to the suspension or something that is not in direct electrical connection with the frame rail.
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