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Old 01-27-2002, 06:24 PM   #1 (permalink)
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Distributor cap and rotor replacement (5th Gen)

Disclaimer: I am not responsible for any injuries or any technical faults that may occur when using these steps as a GUIDELINE.

Car: 2000 Base Prelude (but 97-01 models should all be the same)
Time: 30 minutes (for me) Your time will vary

TOOLS YOU NEED [list=1][*]Ratchet[*]8mm socket[*]Screwdriver[*]Jackstands (maybe)[*]Jack (maybe)[*]Socket for crank pulley (19mm I think) (maybe)[/list=1]
PARTS YOU NEED
Now you need the new cap and rotor. I went to this page and ordered the following parts.
  • #2
  • #3
  • #5 This you don't REALLY need. I just got it in case I broke the stock one (didn't happen).
  • #9 You also might not need this but I got it in case I stripped the one that was already in the car.
STEPS[list=1][*]REMOVING THE DISTRIBUTOR CAP.
There are three 8mm bolts holding the distributor cap to the distributor. They can be seen in the following picture.


That third bolt is a little hard to get to but it's nothing you can't handle. Saying it's "hard to get to" actually might be a poor choice of words...uncomfortable might be a better word to use. In any case this is what it looks like in there

When removing the bolts don't worry about them dropping out and falling into the engine compartment. These bolts are actually part of the cap and will not fall out even when fully unscrewed. After all three screws are removed you can now remove the distributor cap.
NOTE: I left all the wires plugged in because later on you have to reconnect these to the new distributor cap and leaving them in now lets you remove them from the old cap and connect them to the new cap one by one so as you don't connect a wire to the wrong terminal.
[*]REMOVING THE ROTOR.
Now you have to remove the screw that holds in the rotor. You can only get this screw out if the car's engine is at or close to topd dead center (TDC) on cylinder one. When the car's engine is in this position the rotor's screw head will be facing towards the front of the car. See the pictures below.


Another shot.


Here's a shot of DirtyLude's distributor with the screw in there.

Thanks for the picture DirtyLude.

When I removed my distributor cap I was lucky enough to have the engine be pretty close to TDC so I had access to this screw immediately. If you look closely at that black plastic cover inbetween the rotor and the distributor there's a cut out that allows access to this screw. If you car is not near TDC on cylinder one you're just going to be looking at black plastic and no screw.

So if you have removed the cap and your car's not at TDC for cylinder one what do you do? (Skip the following section written in blue if you're lucky enough to already have access to the screw.)

One method that I've used to turn the engine over is to jack it up and remove the driver's side tire. In the wheel well there's a star-shaped hole that leads to the crank pulley. Insert a socket in there and turn COUNTER-CLOCKWISE ONLY until that screw is visible. (This is where the jackstands and the jack come into play.)

Another is to put the car in gear and push it. If you chose any one of gears 1-5 then only push forward. If you chose reverse then push it backwards. I would choose reverse and have one friend watch for the screw while pushing and have someone else in the car to pull the ebrake when he hears the guy pushing yell that it's visible.

Yet another method is to slightly crank the engine until the screw is visible. I will let someone else describe this process as I've never done it and thus obviously have nothing to explain. I have an idea on how to do it but I'm not 100% sure it's safe/correct so I won't even begin to explain what I have in mind.

[*]REPLACE THE OLD ROTOR WITH NEW ROTOR
Once the screw is out replace the old rotor with the new one and then tighten down the set screw. Be sure to tighten this screw down well.
[*]REPLACE THE GASKET
When you buy the new distributor cap a new gasket comes with it. This gasket goes into the distributor itself and runs the entire perimeter. Remove the old one and put the new one in its place.

[*]INSTALL NEW CAP
Line up the bolts that come out of the new cap with their respective holes on the distributor. There's no torque specifications on these bolts from the Helm manual by the way. I just tightened them down enough so that the washers that come with them are flat. Don't overtighten them though.
[*]RECONNECTION OF WIRES
Remove a wire from the old cap and then reconnect it to the same terminal on the new cap. Once one wire is done proceed to disconnect one other one and reconnect. Do this for all 5 wires (4 spark plug wires and 1 coil wire)
Remove these wires by pulling on the rubber boot and NOT the wires themselves.[/list=1]

If anyone sees something that should be changed reply and let me know so that I can edit this.


End


NOTE: Geocities has a limit on the amount that can be downloaded from my account there. Sooner or later these pictures are going to not show up. I'll find a solution to this later.
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Old 01-27-2002, 06:47 PM   #2 (permalink)
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Awesome post and write-up, thanks man. One question - do you have pictures of the old/used cap and rotor. I need to see a picture of the wear on it and what to look for when I take mine off. I'm not sure if my cap and rotor is the cause of my performance lag, so I need something to compare my cap and rotor to.

~Alex

P.S. Your valve cover has the EXACT same color as mine does. I just painted mine a few days ago.
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Old 01-27-2002, 06:50 PM   #3 (permalink)
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Quote:
Originally posted by BlackLude98
Awesome post and write-up, thanks man. One question - do you have pictures of the old/used cap and rotor. I need to see a picture of the wear on it and what to look for when I take mine off. I'm not sure if my cap and rotor is the cause of my performance lag, so I need something to compare my cap and rotor to.

~Alex

P.S. Your valve cover has the EXACT same color as mine does. I just painted mine a few days ago.
Yes I have those pictures and I'll post them later as I need answers as well.
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Old 01-27-2002, 07:36 PM   #4 (permalink)
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every when should the cap and rotor be replaced i got 46,XXX on my 98 sh .... is it time ?
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Old 01-28-2002, 04:48 AM   #5 (permalink)
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Hey before everyone's goes out and buy's their own dist/rotor... I remember getting a call from my local honda service dept saying that the emissions warranty is extended and that they'll do a free check up at 50k and at 75k. But they said that they'll replace the spark plugs, dist, rotor, and check a few other things. So if your lucky enough to have 50-75k on the engine like me you might get a free dist cap installed!

I'm sure the info's been posted here about the extended emmissions warranty.
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Old 01-28-2002, 05:05 AM   #6 (permalink)
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PRIMO--great writeup and pics. Let us know if you used and silicone dielectric grease on the boots and how that is done. I may be an oldtimer-but that is one that is not really shown. I do know you are to 'smear' a small amount of the plug ends-just wondered about the cap.
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Old 01-28-2002, 07:28 AM   #7 (permalink)
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Quote:
Originally posted by jc836
PRIMO--great writeup and pics. Let us know if you used and silicone dielectric grease on the boots and how that is done. I may be an oldtimer-but that is one that is not really shown. I do know you are to 'smear' a small amount of the plug ends-just wondered about the cap.
I have to check the plugs and wires this coming weekend (had no time this past weekend). I never heard of spreading the dielectric grease on the spark plug wires but I'll inquire about that.
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Old 01-28-2002, 10:00 AM   #8 (permalink)
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so every when should i replace the cap and rotor again ??? please and thanks
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Old 01-28-2002, 10:04 AM   #9 (permalink)
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Nice pics and easy to follow.
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Old 01-28-2002, 05:50 PM   #10 (permalink)
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Quote:
Originally posted by Prelude Racer
so every when should i replace the cap and rotor again ??? please and thanks
I want to say you're supposed to check them at the 30,000 mark but I'm not 100% sure. Might as well just remove the cap to take a look though.
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Old 02-01-2002, 09:22 PM   #11 (permalink)
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i changed my distributor cap and rotor the other day and they look pretty bad...my car has 61k....i got the car used and it had 28k...i think the dealer didnt change the cap and rotor when i got my car...ill try to post pics up later.....
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Old 02-06-2002, 04:34 PM   #12 (permalink)
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what kind of wear and tear are we looking for on the dist.???
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Old 02-06-2002, 06:36 PM   #13 (permalink)
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Sorry for the ignorance...but what is the point of this...just better ignition....if you think it makes a difference I think i'll do it cause it is only like 30bucks...btw, I have 57k on my '98...got the 52k check up but I dont think they changed anything.
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Old 02-06-2002, 07:54 PM   #14 (permalink)
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Quote:
Originally posted by hawks10
Sorry for the ignorance...but what is the point of this...just better ignition....if you think it makes a difference I think i'll do it cause it is only like 30bucks...btw, I have 57k on my '98...got the 52k check up but I dont think they changed anything.
Hahaha.......it's maintenance......nothing performance related.
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Old 02-07-2002, 02:11 PM   #15 (permalink)
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help me out guys ...

http://preludeonline.com/showthread.php?threadid=48808
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Old 02-07-2002, 02:29 PM   #16 (permalink)
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Someone should FAQ this....
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Old 02-07-2002, 02:40 PM   #17 (permalink)
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Someone should FAQ this....
it is already.
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Old 04-14-2003, 06:16 PM   #18 (permalink)
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Damn, great write-up.
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Old 04-14-2003, 06:23 PM   #19 (permalink)
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Nice Joon... you read my mind. I'm going to change my this weekend. Thanks for the great write up and pics. Email them to me if you want me to host them -> keith@chillybanana.com.

Keith
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Old 04-14-2003, 07:44 PM   #20 (permalink)
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Its like you read my mind! I am doing this very thing on friday. Thanks Joon for the help man thats one hell of a write up!
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Old 04-14-2003, 07:50 PM   #21 (permalink)
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haha i was wondering how i would replace the cap and rotor if my new plugs didnt help with my lag problem...thanks for the info
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Old 04-14-2003, 08:04 PM   #22 (permalink)
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holy moly talk about bringin posts back from the dead...i just realized the date
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Old 04-14-2003, 08:48 PM   #23 (permalink)
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Quote:
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Nice Joon... you read my mind. I'm going to change my this weekend. Thanks for the great write up and pics. Email them to me if you want me to host them -> keith@chillybanana.com.

Keith
Thanks Keith but I plan on moving the images to the po server. I'll do it later this week.
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Old 04-15-2003, 02:39 PM   #24 (permalink)
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damn,I just read all this and its a year old,and I think the dielectric grease is only used on the spark plug end of the boot,pretty sure of that too
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Old 04-16-2003, 12:44 PM   #25 (permalink)
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Very nice write up.......I've replaced mine at 30K and about to do it again this weekend cuz I'm at 60K.....wish I had this the first time b/c my car was not at TDC....
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Old 07-07-2008, 07:48 PM   #26 (permalink)
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I must add. A easy way to get access to the screw thats under the cap is to have someone watch while u bump the starter until the screw shows. DONT TOUCH THE FEED WIRE!
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Old 07-07-2008, 07:50 PM   #27 (permalink)
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Yes i know its old
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