Ongoing saga of my failing heater control - Honda Prelude Forum - Prelude Online.com
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Old 01-31-2003, 02:48 PM   #1 (permalink)
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Ongoing saga of my failing heater control

first, let me apologize for no pictures.. my step dad took the digi cam to work

in my 92 4ws the lights in the heater control weren't working.

I took apart my dash .. ill do more detail on this later but the console unit around your shifter etc has to come off entirely .. removing shift boot etc.

underneath the climate control are 2 screws, take them out, behind a bit is a gold screw in the middle, you have to remove the head unit (ster0) to get at it . .then it slides out after you unplug the cables and the heat/cool temp adjust cable.

I needed to replace all the lights because they were all burnt out, i tested the connect with my volt meter .. 12volts .. w00t ... and i had power at every one .. so i replaced them with radio shack because my honda dealership said 7bux each and then a week to order .. im like .. nah, thats not good .. went to radio shack bought 3 bulbs @ 3.50 a piece (canadian pricing btw) and soldered them in instead of twisting them .. this is where the digi cam would be awesome ..

I took the entire thing apart and am playing with the circuit board now, the motors etc all moving ... BUT i have a loose connect where the cable goes into it (i'm sorry, this is so vague) .. when i plug it in, and turn on the lights it lights up .. but its loose at the harness where it plugs in and the vents dont work etc .. .im going to try and re-solder all the connect points at the circuit board, im hoping I dont have to take apart the plug IN the car and re-clamp some wires in that plug .. because that will suck .. grr

why can't this just work .. ugh .. oh well .. end result, ill see the lights at night time again at least .. and then hopefully today ill have all my air flow directions working! .. yay
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Old 01-31-2003, 03:44 PM   #2 (permalink)
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fixed it .. yay!! now i hope i dont have any screws left over ....

Soldering the connects underneath where the plug goes in must have been where the connection was loose. now the vents go no matter how much i wiggle and jiggle the plugin .. yay
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Old 01-31-2003, 04:08 PM   #3 (permalink)
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I need to do that on mine as well. If it is that much hassle maybe I will just live with the darkness. :lol:
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Old 01-31-2003, 04:29 PM   #4 (permalink)
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It's really easy to solder it man ... Just take your (fine tip) soldering iron, place it on top of the wires on teh back of the circuit board where the harness plugs in, let the solder melt and add some more if needed... the actual soldering took me not even 20mins .. its all the other stuff, taking apart the car that takes the time. it's all together now so .. whatever the time difference was of my last one plus some fartin around ..

the hardest part is the hot/cold cable.
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Old 02-02-2003, 01:26 AM   #5 (permalink)
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ok so what went wrong? ur harness coudnlt stay in correctly? yea it was pretty vague but atleast u fixed it =-P
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Old 02-03-2003, 11:37 AM   #6 (permalink)
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Ok time for a more detailed write-up (I'm at work now - im such a slacker!!):

Tools needed:

maybe a mini-light
1 philips screw driver
flat head screw driver (the smaller the better)
fine tip soldering iron & solder
some honda light bulbs or
radio shack, buy some 12 volt super tiny lights with 2 wire leads on them, polarity doesn't matter.
needle nose pliers

OK, here's what was goin on:
The lights in my heating control unit weren't working. None of the buttons for air flow/defog-recirc-a/c would light up. The leves for heat/fan speed would but on top of that, when I selected between heat / vent / vent/heat the motor wouldn't go all the way and change the direction of air flow.

In some ramblings of other posts I made here somebody mentioned I might have to re-solder some switches beneath the buttons .. I'm glad they told me this because it fixed it.

So I took apart the dash for this you need to :

Take off all the screws around the bottom of the center console around the shifter, and up under the heating control there are 2 screws also. The shift boot and knob will have to be removed as it needs to be completely out of the way. This was super hard to do on my car ... to do this I had to hold the boot (if you want to pry it with a screw driver good luck, but do it ABOVE the silver ring) I held the boot with my hands on front and back of it and leaned ALL of my body weight on the boot and it popped off. You may have to bounce a bit to get it but im pretty light. Then unscrew the shift knob and lift that plastic piece out of the way. You may want to cover thsi with a towel or something because I dropped 2 screws and had a ***** of a time getting them out of the shifting components, they slid right under the shifter.

Then, you will have to remove the 4 screws holding in the mounting bracket for the stereo and tray and take those right out as you need to get at a couple of screws underneath there to remove the heating control unit. you should now be looking at a bunch of metal, couple cables a bare shift boot and see 2 more screws underneath the heating control unit, take those out.

Now for the tricky part.. WATCH FOR WHERE THESE FALL!!
You should be able to wiggle the control unit with the center vents above it somewhat, it won't come out yet, underneath a few inches back there is a cold colored screw, take this out and it should almost come out .. there is one more screw you need to take out, its holding the cable for the heat/cool temperature control and there is a metal clip type thing holding the insulator to the cable that slides inside it. (Make note how this is hooked up) Underneath you could probably use a flash-light to help ya out, but I managed without one.

There are 2 plugs going into the bottom, just reach in and feel around with with your hands upt he cables for the push-in piece that frees the plug, theres a green one and a brown one. The green one is for the lights, ac, recirc, air flow direction, defog etc. The brown one is only for the fan speed.

This is where I wish I had pictures because its hard to decide, once you undo the last screw with the clamp holding the cable to the heat control, you can dislodge the unit with the vents and pull it out of the dash, the cable will still be hooked up and on the bottom its got a plastic piece that slides back and forth for heat, there is 2 plastic posts so to speak and on the end of the temp. cable is an eyelet of a sort, that pushes/pulls the cable. There is a metal piece thats all sticky greasy underneath that you need to bend the plastic piece to get that eyelet off of the post. Don't be too forceful bending this piece, it would suck breaking it - then the unit comes right out. YIPEE!

Now you can leave the car with this piece and go into the house where its warm and theres space to work with.

So lets have a look, on the top, there are 2 little white plastic screw looking things, these are the lights. There's another one on the bottom between the brackets where the vents go into.. g'head, take it out and look at it .. cute and cheap lil bugger isn't it? ... Its got a light bulb in a plastic base and it has wires wrapped on either side, these twist in and make contact with the circuit board lighting them up ..

If you notice, it looks like you can unwrap the wires around the plastic base and just change the light, this may be so .. but i couldnt find lights with long or thin enough leads to do this. so much for recycling the little lights ( I can take a picture of the light bulb but thats it .. I'll do this later.) The odd thing is, they didn't look burnt out .. but they definately were.

This is where I went to radio shack, then canadian tire, then to part source, then to the dealership. Nobody had the factory lights except honda who had to order them and wait 5 days and pay 7bux/piece. There's 3 in the dash, 3 in the cruise switch unit .. 6 lights .. 42bux ? .. HAH! never. If you want to wait for the lights, skip all of this below and just twist em in .. if the vents don't work, skip to the bottom ..

I opened up the rest of the control unix, I removed the vents by taking off the 2 screws holding the vents in, they slide out (remember for re-assembly, the tabs go INSIDE those slots). The vents are holding the climate control by flush clips all around, I think I eventually used muscle and broke a couple of them to get it off, it still holds secure but if you want to take the delecate approach, pry the tabs off 1 at a time very delicately and remove the casing around the climate control.

I may have missed a couple of screws in here somewhere because im going by memory, but you can find them all. After the 2 black screws taking out the vents, everything should be easy.
I think on the sides behind the buttons there are 2 screws on either side, another one fo ra light bult, take those out and then pry off the buttons, this is where the fun begins ... slide the circuit board out of the plastic housing..its just a plain circuit board with easy to work with solder points on the back of the board, the top is super fun .. oh wait, I forgot about one piece.. when you pull off the front flap you'll see a little cord going up to a light fixture, make sure this is loose and unscrewed you dont want to mess that piece up, .. fix-able sure but .. just dont break it. The top looks really cool, they have 2 plexi glass kinda things forked out to bend the light in front of all the buttons and then all the black switches etc. The led's inside that turn green when things are selected are inside there but i wasn't able to take them off.. didn't need to so .. if your looking for that, look in there. g'luck (take pictures and do a write-up addition to this)

Now, what i did with those radio shack light bulbs because I didnt want to pay so much or drive around with my car in pieces for a few days is took the 2 wire leads and I bent them outwards about half way up with needle nose pliers (this can be avoided if you want to get the dealier ship lights) now, where the lights plug into are 2 very visible copper connectors .. I went into the car with the bare circuit board and plugged it in the car and played with everything .. I took the light and pressed it on the connectors and with accessory and boom, there was light. started flipping all the switches, air flow was changing it was all good .. i figured the plug was just dirty and so i slid it on and off a buncha times to clean the connects with friction... back into the house .. i soldered all the light bulbs onto the circuit board, .. It took a while to heatup the rings, but for soldering newbies what you want to do is press the copper ring with the iron with the wire against it from the light so it heats up, then on the other side of if you press the solder and it melts when its hot enough .. i suck at soldering but just be satisified it won't move with age in the car. This is where I went back into the car, all the lights lit up, i started pushing buttons but the lights started to flicker .. it was loose where the plug fastened to the board ... back into the house I go to try something out of desparation to make my vents consitently work.. under the plug I heated and added a bit of solder to all the wire connections, the plug after this went in more snug but it worked. everything was awesome..

I threw it all back together and I have been driving with lights since. Radio shack was sold out of 12v lights (they only had 3) so I haven't done the switch on the cruise control side yet but i'm sure i'll do the soldering the same way .. the only thing that gets me is I've heard a blue light is needed so ... guess we'll see.

I'll have pics for that , i promse :P
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Old 02-03-2003, 03:44 PM   #7 (permalink)
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oh man that was a longass post..

so basically it was your harness prongs that were loose huh..

i bet half the people didn't read what you wrote cuz its so long

pics!!!! =-P
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Old 02-03-2003, 03:47 PM   #8 (permalink)
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and was this for a 4th gen or 5th gen.. i dont see why u gotta take the center console apart?
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Old 02-03-2003, 03:52 PM   #9 (permalink)
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It's for a 4th gen .. thats why.

Yeah pretty much it was it but this guide is idiot proof. Tells everything needed.. I dont think I left out anything at all ..
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Old 06-30-2003, 01:34 AM   #10 (permalink)
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Quote:
Originally posted by yohan420
fixed it .. yay!! now i hope i dont have any screws left over ....

Soldering the connects underneath where the plug goes in must have been where the connection was loose. now the vents go no matter how much i wiggle and jiggle the plugin .. yay
Hey, good write up by the way, I like the detail.

Anyways, I seem to have the same problem as you, but I'm not sure exactly. Did the solder connections underneath where hte plug goes look loose or messed up? Reason I ask is mine looks good and plug doesnt seem to move much, does yours move at all now?

My problem is definitely what yours was or its the green plug from under the dash.
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Old 06-30-2003, 04:22 AM   #11 (permalink)
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so if i understand correctly, not only did it fix the lights but it also fixed the vent controls? my lights work fine but it won't switch from dash to floor to def, etc. did re-soldering fix this problem for you?
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Old 06-30-2003, 10:50 AM   #12 (permalink)
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madpriest: yea my plug was loose and now it hardly budges .. i dont know why but .. it works so i dont care

fiendracer: yeah thats exactly what was happening, I couldnt get it between the center&side vents, or the floor/side&center vents .. but everything else would switch to and work, so taking it out and re-soldering all the connection points at the bottom of the circuit board where the harness plug goes in fixed the problem ... i wish i had the camera to take pics but if you take it all apart you'll know what i mean. just a circuit board, flip it over where the plug comes out and touch every little dot to re-melt the solder.

if you need help even email me, yohan_1@hotmail.com
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Old 06-30-2003, 04:33 PM   #13 (permalink)
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On a very off note)I find it weard that your sig only shows up in some of your posts Yohan. Weard.
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Old 07-02-2003, 03:02 PM   #14 (permalink)
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nice. i wrote this up a long time ago. dont know what happened to it. but good work
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